{"id":13891,"date":"2021-10-18T15:48:38","date_gmt":"2021-10-18T06:48:38","guid":{"rendered":"https:\/\/futaku.co.jp\/?page_id=13891"},"modified":"2024-04-04T13:54:27","modified_gmt":"2024-04-04T04:54:27","slug":"processingex-en","status":"publish","type":"page","link":"https:\/\/futaku.co.jp\/en\/processingex-en\/","title":{"rendered":"Processing Examples"},"content":{"rendered":"\n
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Medical Industry<\/h2>\n
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Long tapered processing
\n(Centerless grinding)\n<\/h4>\n
\n\"Long\n\"Long\n<\/div>\n

One-side centerless-grinding with 2 m long wire of SUS304.
\nStainless steel wire with the diameter of 0.4 mm before grinding, 0.2 mm after grinding, and the tapered length of 300 mm.<\/p>\n<\/div>\n

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Three-side tip cutting for a needle having the diameter of 0.5 mm<\/h4>\n\"\u03a60.5mm\u3000\u5148\u7aef3\u9762\u52a0\u5de5\u90e8\u54c1\"\n

The three sides of a needle tip having the diameter of 0.5 mm is cut to the size of a mechanical pencil lead.<\/p>\n<\/div>\n

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Micro-components
\n(Medical parts)\n<\/h4>\n\"Micro-components(Medical\n

Fine processing for micro-components is available with various materials including titanium or ceramic.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Nitinol or shape memory alloy (Fluorine coating for the tip area)\n<\/h4>\n\"Nitinol\n

A NiTi wire, memorizing its original shape by being heat-treated, is used for medical treatment tools.<\/p>\n<\/div>\n

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NiTi wire
\n(0.13 mm to 5.0 mm in diameter)\n<\/h4>\n\"NiTi\u30ef\u30a4\u30e4\u30fc\uff08\u03a60.13\uff5e5.0mm\uff09\"\n

Wires, sheets and small pipes made of NiTi alloy having shape memory function and superelastic property are available.<\/p>\n<\/div>\n\n<\/div>\n\n\n\n

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Surgical forceps
(DraCo)\n<\/h4>\n\"\u624b\u8853\u7528\u9257\u5b50\uff08DraCo\uff09\"\n

The single-port laparoscopic surgical forceps, making the best use of characteristics of \u03b2-titanium, has three angel-adjustable elbows and a rotatable gripper at the tip end.<\/p>\n<\/div>\n

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\nMicro forceps
\n(Titanium fine process)\n<\/h4>\n\"Micro\n

In-house assembling of precision components shaved out of titanium or other hard-to-cut material enables a pair of forceps to have excellent adhesive strength and high gripping performance.<\/p>\n<\/div>\n\n<\/div>\n\n\n\n

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Machining center
\n(Five-axis high precision machining center)\n<\/h4>\n\"Fine\n

Processed samples of Ti-6AL-4V, one of titanium alloys, demonstrate our complex technologies combining several machining processes including <\/p>\n<\/div>\n

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Fine processing and CNC automatic lathe\n(E.g., catheter)\n<\/h4>\n\"Fine\n

The Swiss type automatic lathe can continuously process a long rod form material. The drilling process can make a hole with the minimum diameter of 0.03 mm.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Analysis Industry<\/h2>\n
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Thick-wall pipes
\n(Stainless steel, titanium, cobalt, etc.)\n<\/h4>\n
\n\"Thick-wall\n<\/div>\n

Various thick-wall pipes can be produced as well as small pipes. A wide range of optional processes are also available such as centerless grinding of the outer surface, inner surface polishing, bending.<\/p>\n<\/div>\n

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Linear processing for pipes
\n(E.g., \u03b2-titanium pipe)\n<\/h4>\n\"Linear\n

FUTA-Q have succeeded in pipe making of highly-strengthened \u03b2-titanium alloy by stabilizing the metallic structure with our unique technology. Superfine tubes in gage sizes are stocked for sale.<\/p>\n<\/div>\n\n\n\n

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Swaging process for tapered nozzles<\/h4>\n\"Swaging\n

Swaging is a metal forming method that is used to reduce a rod, wire or tube by a rapid succession of hammer strikes instead of cutting. It makes wrinkles on the inner surface which degrade the inner surface roughness. This inner surface can be finished to mirror-surface with FUTA-Q\u2019s unique technique.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Lancet processing for a needle tip
(A small pipe and a rice grain)\n<\/h4>\n
\n\"Lancet\n\"Lancet\n<\/div>\n

The lancet processing, or diagonal cutting, for a small needle is available. Lancet cutting is applied to an injection needle to have the smooth puncture into a rubber cap of a vial.<\/p>\n<\/div>\n\n

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Nozzle having sensor function
\n(With a temperature sensor and a heater)\n<\/h4>\n
\n\"\u30bb\u30f3\u30b5\u30fc\u4ed8\u304d\u30ce\u30ba\u30eb(\u6e29\u5ea6\u30bb\u30f3\u30b5\u30fc\u30fb\u30d2\u30fc\u30bf\u30fc\u4ed8\u304d)\"\n\"\u30bb\u30f3\u30b5\u30fc\u4ed8\u304d\u30ce\u30ba\u30eb(\u6e29\u5ea6\u30bb\u30f3\u30b5\u30fc\u30fb\u30d2\u30fc\u30bf\u30fc\u4ed8\u304d)\"\n<\/div>\n

A temperature sensor, a heater, and liquid surface sensors can be incorporated into a needle.
A nozzle consisting two or three nozzles is also available, in which each nozzle aspirates, dispenses, and releases air separately. \n<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Hole making at nozzle tip
(The radiation angle is 360\u00b0)\n<\/h4>\n
\n\"Hole\n\n<\/div>\n

This nozzle has six holes at the tip end to radially jet a liquid. The holes are drilled in high precision.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Laser welding
\n(Linea or rotating welding)\n<\/h4>\n\"Laser\n

A small injection needle with the diameter of 0.5 mm can be welded without remarkable welding marks left.
Laser welding is suitable for welding of thin wall pipes. <\/p>\n<\/div>\n

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Brazing
\n(Welding of the side surfaces of pipes)\n<\/h4>\n
\n\"Brazing(Welding\n\"Brazing(Welding\n<\/div>\n

Brazing can relatively easily weld a complex structure or thin metal sheets which is not suitable for welding, because of its characteristics of non-fusion joining.<\/p>\n\n<\/div>\n<\/div>\n\n\n\n

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Thin film fluorine coating
\n(FC-180 coating)\n<\/h4>\n\"Thin\n

Coating is effective for improving repellency or preventing creeping-up of a liquid. FC-180 coating, having no-color and transparency, high film adhesion strength, high chemical resistance, and thin coating thickness of 1 \u03bcm or less, is suitable for parts repeatably used.<\/p>\n<\/div>\n

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PTFE coating
(Fluorine-based coating)\n<\/h4>\n
\n\"PTFE\n\"PTFE\n<\/div>\n

This coating has heat-resisting, electric non-conductive, water\/oil repellent properties of fluorine resin. We will offer you the best suitable kind of PTFE coatings for your purpose.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Semiconductor Industry<\/h2>\n
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\nFiber laser processing
\n(A plate with 90 mm long and 55 mm width with 1.0 mm thickness)\n<\/h4>\n\"Fiber\n

The photo below shows the laser processed sample with 1 mm thickness having holes with the minimum diameter of 0.06 mm.<\/p>\n<\/div>\n

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Femtosecond laser processing
\n(Through holes with 0.3 mm in diameter)\n\n<\/h4>\n\"Femtosecond\n

Two through holes are made on a rise grain. Laser machine can process various materials other than metals such as glass, silicon, plastics.<\/p>\n<\/div>\n\n

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Femtosecond laser processing
\n(Periodic nanostructure formation)\n<\/h4>\n\"Femtosecond\n

Femtosecond laser can form a periodic nanostructure, whose surface shows various color patterns, by utilizing the induce period of a pulse laser.<\/p>\n<\/div>\n

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Femtosecond laser processing
(Resin)<\/h4>\n\"Femtosecond\n

Femtosecond laser can process metals like NiTi alloys that apt to be affected by heat and non-metallic materials like ceramics or glass that is hardly absorb heat.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Mirror surface finishing
\n(For semiconductor equipment)\n<\/h4>\n\"Mirror\n

With mirror surface finishing, the surface can have the roughness of Ra 0.03 at best for the joining surface requiring air-tight function or the sealing surface of the sliding part of a selector valve.<\/p>\n<\/div>\n

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Needle tip forming
\n(Two or three side cutting)<\/h4>\n\"Needle\n

Our dedicated blade edging machine and the blade edging robot developed in-house can conduct two or three side cutting at a needle tip.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Industrial Equipment<\/h2>\n
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Semiconductor equip.<\/h4>\n\"Semiconductor\n

The bottom of the counterbored part is finished with burnishing to have the harder surface and the surface roughness of Ra 0.04 or less.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Semiconductor equip.<\/h4>\n
\n\"Semiconductor\n\n<\/div>\n

\nThe sealing surface at the edge of a part is finished with burnishing to have the harder surface and the surface roughness of Ra 0.04 or less for a metal seal.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Semiconductor equip.<\/h4>\n\"Semiconductor\n

The sample product made of titanium having the height of 45 mm, which is processed with a nine-axis machining center to have a complex shape.<\/p>\n<\/div>\n

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Semiconductor equip.<\/h4>\n\"Semiconductor\n

Many holes with 2 mm in diameter are drilled at even intervals on a stainless-steel block. All holes are drilled parallelly through the block without the deviation of a drill.<\/p>\n<\/div>\n\n

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Analysis equip.<\/h4>\n\"Analysis\n

This is a ferrule (15A) made of titanium, which is very light and tough. This can be finished for sanitary use.<\/p>\n<\/div>\n\n<\/div>\n\n\n\n

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Deep small holes for medica use<\/h4>\n
\n\"Deep\n\n<\/div>\n

\nA deep small hole having the aspect ratio of 20 to 30 is available, with the angularity of 0.05 mm, the inner-surface roughness of Ra 0.1, and the stepless inner surface at the tip.
\nAspect ratio: The ratio between the depth of the hole and the diameter of the hole (hole depth to hole diameter)\n<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Analysis equip.<\/h4>\n
\n\"\u5206\u6790\"\n

Column end-fitting part<\/p>\n<\/div>\n\n

\n\"\u5206\u6790\"\n

Oblique holes with 0.2 mm in diameter are arranged at equal angels in circumferential direction with high accuracy.<\/p>\n<\/div>\n\n\n<\/div>\n\n\n\n

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Analysis equip.<\/h4>\n\"Analysis\n

This connecting part for a sanitary pipe is made based on the ISO standard for ferrule.<\/p>\n<\/div>\n

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Medical equip.<\/h4>\n\"Medical\n

The tip of a pipe with 0.6 mm in diameter is sealed and finished in round shape.<\/p>\n<\/div>\n\n

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Semiconductor equip.<\/h4>\n\"Semiconductor\n

TIG welding can be applied to micro components.<\/p>\n<\/div>\n\n

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Semiconductor equip.<\/h4>\n\"Semiconductor\n

The dead volume at the junction area of the small holes is minimized.<\/p>\n<\/div>\n\n<\/div>\n\n\n\n<\/div>\n\n\n\n

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