{"id":21059,"date":"2024-07-22T12:26:17","date_gmt":"2024-07-22T03:26:17","guid":{"rendered":"https:\/\/futaku.co.jp\/?page_id=21059"},"modified":"2024-08-24T15:32:51","modified_gmt":"2024-08-24T06:32:51","slug":"ti-microfabrication-en","status":"publish","type":"page","link":"https:\/\/futaku.co.jp\/en\/technology-en\/micro-en\/ti-microfabrication-en\/","title":{"rendered":"Titanium Micro Processing"},"content":{"rendered":"\n<div class=\"postdiv\">\n<h2>High-precision Five-axis Machining<\/h2>\n<div class=\"flexfr2\">\n<div class=\"fl40\"><p>Material: Pure titanium (JIS second grade), a hard-to-machining material having high corrosion resistance and low thermal conductivity,<br>\nSize: 32 x 28 x 25 mm<br>\nHoles: five of 5 mm, two of 0.8 mm, two slant holes with 5\u00b0 of 2 mm in diameter Surface roughness: Ra 0.8 (0.8 \u03bcm)\n<\/p>\n<\/div>\n<div class=\"fl60\">\n<img decoding=\"async\" src=\"\/wp2015\/wp-content\/uploads\/magasum46-4_en.jpg\" alt=\"High-precision Five-axis Machining\" \/>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"postdiv\">\n<h2><a id=\"anchor2\" name=\"anchor2\"><\/a>Titanium medical parts<\/h2>\n<p><a href=\"\/wp2015\/wp-content\/uploads\/t8_05.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img decoding=\"async\" class=\"alignleft size-medium wp-image-1717\" src=\"\/wp2015\/wp-content\/uploads\/t8_05-250x187.jpg\" alt=\"Titanium medical parts\" width=\"200\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_05-250x187.jpg 250w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_05.jpg 800w\" sizes=\"(max-width: 250px) 100vw, 250px\" \/><\/a><a href=\"\/wp2015\/wp-content\/uploads\/t8_06en.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img decoding=\"async\" class=\"alignleft size-medium wp-image-1718\" src=\"\/wp2015\/wp-content\/uploads\/t8_06en.jpg\" alt=\"Titanium medical parts\" width=\"300\" \/><\/a><\/p>\n<p class=\"clearboth\">Taper shaped holes are formed by helical boring from the both ends of a titanium bar having 1.6 mm in diameter and 3 mm long. The holes show different shapes from each other ends, having a diameter of 0.32 mm at the smallest area and are formed only by cutting process.<\/p>\n<\/div>\n\n\n<div class=\"postdiv\">\n<h2><a id=\"anchor3\" name=\"anchor3\"><\/a>Micro forceps<\/h2>\n<p><a href=\"\/wp2015\/wp-content\/uploads\/t8_07.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft\" src=\"\/wp2015\/wp-content\/uploads\/t8_07-250x187.jpg\" alt=\"Micro forceps\" width=\"250\" height=\"187\" \/><\/a><a href=\"\/wp2015\/wp-content\/uploads\/t8_08.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft\" src=\"\/wp2015\/wp-content\/uploads\/t8_08-250x187.jpg\" alt=\"Micro forceps\" width=\"250\" height=\"187\" \/><\/a><\/p>\n<p>We have succeeded in producing a micro forceps made of titanium for medical surgery with our mono-block cut-out technique. The forceps feature its extremely small size with the shaft diameter of 0.3 mm and the tip diameter of 1.0 mm. Anti-corrosive characteristic of titanium and our improved accurate machining techniques enable a surgeon to conduct more precise operations.<\/p>\n<\/div>\n<div class=\"postdiv\">\n<p>\uff3bVideo clip of micro forceps\uff3d<\/p>\n<p><iframe loading=\"lazy\" src=\"\/\/www.youtube.com\/embed\/TPJN_fUeTd0?rel=0\" width=\"530\" height=\"398\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><\/iframe><\/p>\n<\/div>\n\n\n\n<div class=\"postdiv\">\n<h2><a id=\"anchor1\" name=\"anchor1\"><\/a>Mono-block titanium nozzle<\/h2>\n<p><a href=\"\/wp2015\/wp-content\/uploads\/t8_04en.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img decoding=\"async\" class=\"alignnone size-medium wp-image-1716\" src=\"\/wp2015\/wp-content\/uploads\/t8_04en.jpg\" alt=\"Titanium Micro Processing\" width=\"540\" \/><\/a><\/p>\n<p>Material: DAT51 <span class=\"bold\">(\u03b2-titanium alloy made by Daido Steel Co., Ltd.)<\/span><br \/>\nThis nozzle block is shaved out from one block of \u03b2-titanium, having elasticity, high flexural rigidity, and corrosion-resistance properties.<br \/>\nNozzles: Octagon shape with the width across flats 0.35 mm, and a stepped hole having ID of 0.1 mm and 0.15 mm deep, and ID of 0.2 mm and 10 mm deep<\/p>\n<\/div>\n\n\n\n<div class=\"postdiv\">\n<div class=\"sep3 clearfix\">\n<h2>Processing Examples<\/h2>\n<div><a href=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_02.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" class=\"alignleft size-medium wp-image-2467\" src=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_02.jpg\" alt=\"Pure titanium pin\u03c60.6\u3000h8\u3000L=4\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_02.jpg 800w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_02-250x188.jpg 250w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a>\n<p class=\"center\">Pure titanium pin<\/p>\n<p>dia. 0.6mm, length 4mm, hardness 8<\/p>\n<\/div>\n<div><a href=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_03.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" class=\"alignleft size-medium wp-image-2468\" src=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_03.jpg\" alt=\"titanium bolt\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_03.jpg 800w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_03-250x188.jpg 250w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a>\n<p>titanium bolt<\/p>\n<\/div>\n<\/div>\n<div class=\"sep3a clearfix\"><a href=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_08.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" class=\"alignleft size-medium wp-image-2051\" src=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_08.jpg\" alt=\"Titanium multiple way valve \u03c60.1mm hole drilling.FUTA-Q,Ltd.\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_08.jpg 800w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_08-250x188.jpg 250w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><a href=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_04.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" class=\"alignleft size-medium wp-image-2465\" src=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_04.jpg\" alt=\"Titanium multiple way valve \u03c60.1mm hole drilling.\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_04.jpg 800w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_04-250x188.jpg 250w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a>\n<p>Titanium multiple way valver 0.1 mm hole drilling.<\/p>\n<\/div>\n<div class=\"sep3 clearfix\">\n<div><a href=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_05.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" width=\"250\" height=\"188\" class=\"alignleft size-medium wp-image-1985\" src=\"http:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_05-250x188.jpg\" alt=\"tip part of titanium small diameter nozzle\u3000outer dia. \u03c60.2mm, inner dia. \u03c60.1\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_05-250x188.jpg 250w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t6_05.jpg 800w\" sizes=\"auto, (max-width: 250px) 100vw, 250px\" \/><\/a>\n<p>tip part of small diameter titanium nozzle<br \/>O.D. 0.2mm, I.D. 0.1 mm<\/p>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<!--<div class=\"postdiv\">\n<h2><a id=\"anchor1\" name=\"anchor1\"><\/a>Titanium mono-block nozzle<\/h2>\n<p><a href=\"\/wp2015\/wp-content\/uploads\/t8_04en.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img decoding=\"async\" class=\"alignnone size-medium wp-image-3208\" src=\"\/wp2015\/wp-content\/uploads\/t8_04en.jpg\" alt=\"Material: DAT 51(\u03b2titanium).FUTA-Q.japan\" width=\"540\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_04en.jpg 800w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_04en-250x175.jpg 250w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>This nozzle block is made by being cut out from a \u03b2-titanium block (DAT51 made by Daido Steel Co., Ltd.) \u03b2-titanium features elastic, hard-to-bend, and corrosion-resistant.<br>Nozzle shape:\u3000octagon with width across flats 0.35 mm<br>Needle tip:\u3000inner diameter 0.1 mm, hole depth 0.15 mm<br>Needle hub:\u3000inner diameter 0.2 mm, hole depth 10 mm<\/p>\n<\/div>\n<div class=\"postdiv\">\n<h2><a id=\"anchor2\" name=\"anchor2\"><\/a>Titanium medical parts<\/h2>\n<p><a href=\"\/wp2015\/wp-content\/uploads\/t8_05.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img decoding=\"async\" class=\"alignleft size-medium wp-image-1717\" src=\"\/wp2015\/wp-content\/uploads\/t8_05-250x187.jpg\" alt=\"Titanium medical parts.FUTA-Q.japan\" width=\"200\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_05-250x187.jpg 250w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_05.jpg 800w\" sizes=\"(max-width: 250px) 100vw, 250px\" \/><\/a><a href=\"\/wp2015\/wp-content\/uploads\/t8_06en.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img decoding=\"async\" class=\"alignleft size-medium wp-image-3211\" src=\"\/wp2015\/wp-content\/uploads\/t8_06en.jpg\" alt=\"Titanium medical parts.FUTA\uff65Q.japan\" width=\"300\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_06en.jpg 800w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_06en-250x188.jpg 250w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p class=\"clearboth\">The holes in a titanium bar with dia. 1.6 mm and length 3mm are cut into taper shape by helical processing so that the holes have different shapes with each other ends. The minimum hole diameter is 0.32 mm. This part is made by cutting only (mono-block cut-out technique.)<\/p>\n<\/div>\n<div class=\"postdiv\">\n<h2><a id=\"anchor3\" name=\"anchor3\"><\/a>Micro forceps<\/h2>\n<p><a href=\"\/wp2015\/wp-content\/uploads\/t8_07.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-1720\" src=\"\/wp2015\/wp-content\/uploads\/t8_07-250x187.jpg\" alt=\"Micro forceps.FUTA-Q.japan\" width=\"250\" height=\"187\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_07-250x187.jpg 250w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_07.jpg 800w\" sizes=\"auto, (max-width: 250px) 100vw, 250px\" \/><\/a><a href=\"\/wp2015\/wp-content\/uploads\/t8_08.jpg\" data-rel=\"lightbox-gallery-e9kpwhVU\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-1721\" src=\"\/wp2015\/wp-content\/uploads\/t8_08-250x187.jpg\" alt=\"Micro forceps.FUTA-Q.japan\" width=\"250\" height=\"187\" srcset=\"https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_08-250x187.jpg 250w, https:\/\/futaku.co.jp\/wp2015\/wp-content\/uploads\/t8_08.jpg 800w\" sizes=\"auto, (max-width: 250px) 100vw, 250px\" \/><\/a><\/p>\n<p>We have succeeded in producing micro forceps for medical surgery from titanium by our mono-block cut-out technique. The forceps feature extremely small size with the shaft diameter of 0.3 mm and the tip diameter of 1.0 mm. Anti-corrosive characteristic of titanium and the improved accuracy of finishing enable more precise maneuver in an operation.<\/p>\n<\/div>\n<div class=\"postdiv\">\n<p>\uff3bMicro forceps\uff3d<\/p>\n<p><iframe loading=\"lazy\" src=\"\/\/www.youtube.com\/embed\/TPJN_fUeTd0?rel=0\" allowfullscreen=\"allowfullscreen\" width=\"530\" height=\"398\" frameborder=\"0\"><\/iframe><\/p>\n<\/div>-->\n","protected":false},"excerpt":{"rendered":"<p>High-precision Five-axis Machining Material: Pure titanium (JIS second grade), a hard-to-machining material having high corrosion resistance and low thermal conductivity, Size: 32 x 28 x 25 mm Holes: five of 5 mm, two of 0.8 mm, two slant holes with 5\u00b0 of 2 mm in diameter Surface roughness: Ra 0.8 (0.8 \u03bcm) Titanium medical parts [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":21043,"menu_order":4,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-21059","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/futaku.co.jp\/en\/wp-json\/wp\/v2\/pages\/21059","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/futaku.co.jp\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/futaku.co.jp\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/futaku.co.jp\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/futaku.co.jp\/en\/wp-json\/wp\/v2\/comments?post=21059"}],"version-history":[{"count":0,"href":"https:\/\/futaku.co.jp\/en\/wp-json\/wp\/v2\/pages\/21059\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/futaku.co.jp\/en\/wp-json\/wp\/v2\/pages\/21043"}],"wp:attachment":[{"href":"https:\/\/futaku.co.jp\/en\/wp-json\/wp\/v2\/media?parent=21059"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}