Precision machining , Beta titanium pipe
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FUTA-Q,Ltd.
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BMachinery Introduction test
BMachinery Introduction test
update :
- Machining equipment
- Laser processing equipment, pipe and wire processing equipment
- List of inspection equipment
- Equipment for inspection and evaluation
List of facilities (in Yagi and Kyoto factories)
Machining equipment
| Equipment | Standard machined size (Please contact us for more details.) | Number of machines |
|---|---|---|
| Vertical machining center | Min. workpiece size: L5.0 x D5.0 x H5.0mm Max. workpiece size: L1000 x D200 x H30mm |
10 |
| Horizontal machining center | Min. workpiece size: L20.0 x D20.0 x H20.0mm Max. workpiece size: L200 x D200 x H100mm |
9 |
| Five-axis high-precision high-speed machining center | Min. workpiece size: Φ0.9 × L4.0mm Max. workpiece size: Φ60.0 × L100mm |
5 |
| High-precision high-speed machining center | Min. workpiece size: Φ0.5 × L0.8mm Max. workpiece size: Φ120.0 × L100.0mm |
4 |
| Combined CNC lathe | Min. workpiece size: Φ2.0 × L30.0mm Max. workpiece size: Φ150 × L150mm |
11 |
| CNC lathe | Min. workpiece size: Φ2.0 × L30.0mm Max. workpiece size: Φ215 × L150mm |
13 |
| Swiss-type CNC lathe | Min. workpiece size: Φ1.0 × L1.0mm Max. workpiece size: Φ19.0 × L180.0mm |
8 |
| Small CNC lathe | Min. workpiece size: Φ0.5 × L2.0mm Max. workpiece size: Φ17.0 × L85.0mm |
16 |
| Wire cut electric discharge machine | Min. workpiece size: L5.0 x D3.0 x H0.5mm Max. workpiece size: L600 x D400 x H290mm |
1 |
| Gun-drilling machine | Workpiece diameter: Φ7.0 – 47.0mm Processable length: 50.0 – 500mm Drill diameter: Φ5.0 – 20.0mm |
1 |
Five-axis machining center
CNC combined lathe
Swiss-type CNC lathe
Gun-drilling machine
Laser processing equipment, pipe and wire processing equipment
| Equipment | Standard machined size (Please contact us for more details.) | Number of machines |
|---|---|---|
| Ultrashort pulse laser machine, Precision laser machine, Excimer + femtosecond laser machine, and Femtosecond laser machine | Min. spot diameter: Φ0.015mm～ Max. processing depth: ～0.5mm |
1+1 |
| Ultra-short pulse laser machine for long materials | Min. spot diameter: Φ0.02mm～ Max. processing depth: ～0.5mm, Processing length: 1～1,680mm |
1 |
| Continuous wave laser machine for long materials | Min. spot diameter: Φ0.05mm～ Max. processing depth: ～2mm, Processing length: 1～1,680mm |
2 |
| Micro precision laser welding machine | Min. spot diameter: Φ0.05mm～ | 1 |
| Seamless precision laser welding machine | Min. spot diameter: Φ0.05mm～ | 1 |
| High-intensity precision laser welding machine | Min. spot diameter: Φ0.2mm～ | 7 |
| Laser marker | with Fiber, YVO4, or UV lasers | 3 |
| Pipe making equipment | Three-roll drawer, draw bench, etc. | － |
| Centerless grinding machine for fine-diameter pipes | Workpiece diameter: Φ0.45 – 6mm × 20 – 2,000mm | 2 |
| Centerless grinding machine for small-diameter pipes | Workpiece diameter: Φ1.1 – 10mm × 600 – 2,000mm | 1 |
| Centerless grinding machine for ultra-fine diameter wire | Workpiece wire diameter: Φ0.25 – 1mm × 250 – 3,300mm | 1 |
| Vacuum heat treatment furnace | Furnace size: Φ30mm x 2,500mm long | 1 |
Femtosecond laser processing machine
Laser welding machine
Pipe making equipment
Centerless grinding machine
List of inspection equipment
Inspection equipment
| Equipment | Remarks (Types of observation, evaluation, inspection, etc.) |
|---|---|
| CNC Image measuring instrument | Hole position from end face, hole pitch, hole circularity, P.C.D., etc., |
| CNC coordinate measuring machine | Geometric dimensioning and tolerancing (coaxiality, flatness, squareness, circularity, etc.) |
| Surface roughness and contour measuring machine | Surface roughness (Ra, Rz, Pt, etc.) Contour (corner radius, inner radius, etc.) |
| Roundness / cylindrical shape measuring machine | Geometric dimensioning and tolerancing of cylindrical product (circularity, coaxiality, flatness, etc.) |
| High-precision image measuring machine | Plane coordinate, length (side, angle, circle), circularity, parallelism, squareness, position accuracy, concentricity |
| Image measuring machine | Plane coordinate, length (side, angle, circle), circularity, parallelism, squareness, position accuracy, concentricity |
| Measuring Microscope | Plane coordinate measurement (with calculation function) |
| Laser microscope | Profile analysis and surface roughness 42 – 28,800x |
| Stereo microscope | Optical magnifications: 0.75 – 6x and others. Some with dimension measurement, external monitor output, and image capturing functions |
| Digital microscope | Optical magnification: 5 – 6,000x Elemental analysis magnification: 300 – 1,000x |
| Scanning electron microscope (SEM-EDS) | Magnification: 10 – 100,000x (with elemental analysis function) |
| Rupture inspection equipment (Universal testing machine) | Pulling capacity: 2 tons (measurable diameter: Φ0.5 – 9 mm) |
| Strength testing machine | Maximum load: 50N Stroke: 250 mm |
Laser microscope
Scanning electron microscope (SEM/EDS)
Rupture inspection equipment
Equipment for inspection and evaluation
Evaluation or inspection equipment are essential in manufacturing (“Monozukuri” in Japanese) from the processing technology evaluation to quality control. FUTA-Q equippes our facilities and manufacturing sites with a wide range of measurement equipment for observation, evaluation, analysis, or testing, which we utilize to create better products.
Microscopes and related
We switch between various microscopes according to the specific tasks and inspection details.
Our typical microscopes
Scanning electron microscope (SEM/EDS)
Magnification: 10 – 100,000x
Elemental analysis function by ESD
Digital microscope
Optical magnification: 5 – 6,000x
Elemental analysis magnification: 300 – 1,000x
Stereo microscope
Optical magnifications: 0.75 – 6x
Typical Inspection equipment
We are utilizing various types of measuring equipment for our product inspection.
Our typical measuring equipment
CNC three-dimensional coordinate measuring machine (TOKYO SEIMITSU)
For measuring geometric tolerances including coaxiality, flatness, squareness, and circularity.
Surface roughness and contour measuring machine (TOKYO SEIMITSU)
For measuring a surface roughness (Ra, Rz, Pt, etc.) and contour shape including corner and corner radii.
Roundness and cylindrical shape measuring machine (TOKYO SEIMITSU)
For measuring geometric tolerances, including roundness, coaxiality, and flatness, on cylindrical products.
CNC vision measuring machine (Mitutoyo)
For measuring a hole position from the end face, hole pitch, hole roundness, PCD, etc.
